PCB Manufacturing

Flexible PCB

Flexible Printed Circuit board (FPC), referred to as flex PCB. It is a circuit board made of flexible copper-clad laminate (FCCL) as a substrate, used as a signal transmission medium for the connection of electronic products, compared with the traditional rigid PCB, with high wiring assembly density, good bending, lightweight, flexible process and so on.

Product Description

Basic parameters (Customizable):

Layers: 2 Layers
Material: FCCL  (Rolled Copper Foil / Electrode Posited copper foil)
Finish board thickness: 0.2 mm
Finish copper thickness: 1 oz
Surface treatment: ENIG
Solder mask: Yellow coverlay
Notes: UL/ISO/SGS certification..

Flexible PCB Design Feature Drawings

What is Flexible PCB?

Flexible Printed Circuit Boards (FPCs), commonly referred to as flex PCBs, are advanced circuit boards made from flexible copper-clad laminates (FCCL). Unlike traditional rigid PCBs, FPCs are designed for high-density wiring and offer remarkable flexibility, lightweight characteristics, and efficient signal transmission. This makes them ideal for a variety of applications where space and weight are critical considerations.

Types of FPC

FPCs can be categorized into several types based on their construction:

  • Single-layer FPC: A simple design with one conductive layer.
  • Double-layer FPC: Features two conductive layers for more complex circuits.
  • Multi-layer FPC: Comprises multiple layers, allowing for intricate designs and higher functionality.
  • Flex-rigid boards: Combine flexible and rigid sections, providing both flexibility and stability where needed.

Advantages of Flexible PCBs

  1. Bendable and Foldable: FPCs can be freely bent, wound, or folded, allowing for versatile arrangements in three-dimensional spaces to meet specific design requirements.
  2. Compact Size: Their flexibility enables the reduction of size and weight in electronic products, supporting trends toward miniaturization and high-density designs.
  3. Enhanced Thermal Management: FPCs provide good heat dissipation properties, which contribute to the longevity and reliability of electronic components.
  4. Cost-Effective Installation: The integration of components on a single flexible board minimizes assembly costs and simplifies installation.

Applications of Flexible PCBs

FPCs are utilized across a wide range of industries due to their unique properties:

  • Mobile Phones: Essential for connecting batteries, microphones, and buttons while saving space and weight.
  • Computers and LCD Screens: Facilitate the conversion of digital signals into images displayed on screens through integrated circuit configurations.
  • Consumer Electronics: Used in devices like CD players and portable media players, emphasizing their lightweight and compact nature.
  • Automotive Electronics: Found in dashboard displays, sensors, and other automotive control systems where reliability is crucial.
  • Medical Devices: Ideal for applications such as ultrasonic probes and other equipment requiring flexibility in design.
  • Robotics: Employed in robotic limbs for wiring due to their ability to bend without damage

Flexible Printed Circuit Boards (FPCs) represent a significant advancement in electronic design, catering to the growing demand for lightweight, compact, and reliable solutions. Their adaptability makes them indispensable in various high-tech applications, from consumer electronics to automotive systems. As technology continues to evolve toward miniaturization and increased functionality, the role of FPCs will only become more prominent in shaping the future of electronic products

FAQ

Please send us your PCB data (include gerber and specs), and quantity you need, as well as the mode of delivery, we will provide price to you ASAP, our Email address please see “Contact us”page.

Please send us your PCB data (include gerber and specs), together with your purchase order (PO),our Email address please see “Contact us”page, we will provide EQ (engineering query) (if have) to you ASAP, after all engineering questions are solved, we will start production and ship to you within your required delivery date.

Trace width/space: 0.075/0.075mm min., 0.1/0.1mm generally for 1 oz copper.   Via size: 0.15mm mechanical drill,   Board thickness: 0.4mm for rigid PCBs.

Yes, we are professional Aluminum base PCB supplier, we also produce Copper base PCB, FR4 PCB, such as double sides, multilayer, HDI, Flex-rigid, Flex, and so on.

Yes, we could panelized your different single PCBs together in one panel when production, and rout panel into individual PCBs before delivery.

RS 274x format is the best and most common gerber format, of course, files designed by PROTEL99SE, Altium Designer, PADS are also OK for us.

Generally speaking, 2-3 working days for sample, 6-7working days for mass production. Of course, delivery date concerned with the level of difficulty, such as layers and PCB type, more process need more time.

ENIG (Immersion gold), Selective hard gold, HASL lead free, OSP, Immersion tin, Immersion silver, ENEPIG, etc.

S1141, S1000H, S1000-2, S1155, S1165, KB6060, KB6165, IT158C, IT180A, 370HR, VT-47, FR408、FR408HR、IS410、FR406, EM827, TU 752, Rogers 4003, Rogers 4350, etc.

If your PCB need other special brand material, we could manage to purchase it for you.

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