Ceramic Base PCB
TriWin, a leading PCB manufacturer, offers high-performance Ceramic Base PCBs tailored for high-power and high-frequency applications. With their excellent thermal conductivity and superior electrical properties, our Ceramic Base PCBs are designed to provide reliable solutions for demanding industries such as automotive electronics, telecommunications, and military systems.
What is Ceramic PCB?
Ceramic PCBs are engineered by bonding copper foil with a ceramic substrate under high temperatures. This creates a robust and reliable connection that ensures high mechanical strength, excellent heat dissipation, and stability under extreme conditions such as high temperature and humidity.
Unlike traditional PCBs that use glass fiber (FR-4) or phenolic resin as substrates, ceramic PCBs provide significantly improved heat resistance, electrical insulation, and thermal management. The superior properties of ceramic make it ideal for applications where performance reliability is critical.
Ceramic substrates offer better thermal conductivity, current-carrying capacity, and insulation than standard PCB materials, making them perfect for high-power applications and devices requiring efficient heat dissipation.
Basic Parameters (Customizable)
- Layers: 2 Layers
- Material: Ceramic base PCB
- Board Thickness: 1.6 mm
- Copper Thickness: 1 oz
- Surface Treatment: ENIG
- Solder Mask: Green
- Certification: UL, ISO, SGS
Key Features of Ceramic Base PCB
- Mechanical Properties:
Ceramic PCBs have high mechanical strength and dimensional accuracy, which enables them to serve not only as substrates but also as supporting components. The surface is smooth, without warping, bending, or micro-cracks, ensuring high reliability.
- Electrical Properties:
- High insulation resistance and insulation breakdown voltage.
- Low dielectric constant and low dielectric loss for enhanced signal integrity.
- Stable performance under high temperature and humidity, ensuring long-term reliability.
- Thermal Properties:
- High Thermal Conductivity: Ceramic substrates effectively dissipate heat, reducing the thermal stress on components.
- Thermal Expansion Compatibility: The thermal expansion coefficient of ceramic matches well with materials like silicon, making it ideal for high-performance components.
- Other Properties:
- Excellent chemical stability, resistance to oil, chemicals, and low **a-ray emissions.
- Non-hygroscopic with a crystal structure that remains stable under temperature fluctuations.
- Eco-friendly materials that are harmless and non-toxic.
- Low Cost: Ceramic materials are abundant, with mature technology that makes manufacturing cost-effective.
Applications of Ceramic Base PCB
Ceramic Base PCBs are used in various high-performance industries due to their superior thermal management, electrical insulation, and durability. Common applications include:
- High-Power Electronic Modules:
Used in power converters, amplifiers, and other power electronics requiring efficient heat dissipation.
- Solar Panel Modules:
Ideal for solar power systems that require stable operation in high-temperature environments.
- Semiconductor Coolers & Electronic Heaters:
Essential for cooling solutions in semiconductor devices and heaters for electronic components.
- RF Power Control Circuits:
Used in high-frequency switching and power control applications where stability and heat dissipation are crucial.
- Military Electronics:
Ceramic PCBs are employed in aerospace and defense applications, providing durable and reliable performance.
- High-Frequency Switching Power Supplies:
Ensures efficient power conversion and minimal energy loss in high-frequency applications.
- Solid-State Relays:
Used in controlling high-current electrical circuits with excellent insulation and heat resistance.
- Automotive Electronics:
Found in ignition systems and other high-power automotive components where heat management is critical.
- Telecommunication Switchboards & Laser Systems:
Essential for reliable operation in communication systems, laser devices, and other industrial electronics.
Why Choose TriWin for Ceramic Base PCB?
TriWin is a trusted Ceramic Base PCB manufacturer with extensive experience in high-performance PCB solutions. We provide custom designs to meet the unique requirements of your application, backed by our expertise and commitment to quality.
Key Advantages:
- High-Quality Manufacturing: We use advanced technologies to ensure the highest standards in thermal management, insulation, and overall performance.
- Customized Solutions: Tailored designs for specific application needs in diverse industries.
- Certified Quality: Our products are UL, ISO, and SGS certified for reliability and compliance with industry standards.
- Global Reach: TriWin’s Ceramic Base PCBs are trusted by clients worldwide for superior thermal performance and reliability.