PCB Manufacturing

Aluminum base PCB (1 Layer & 2 Layer)

Aluminum substrate is a kind of metal core PCB, but the material of the circuit board is aluminum alloy, our general circuit board material is FR4 (glass fiber), but because the LED heating is larger, so the circuit board used by LED lamps is generally aluminum substrate, which can conduct heat quickly.

Product Description

Basic parameters (Customizable):

Layers: 1 Layers
Material: Aluminum base PCB
Finish board thickness: 1.6mm
Finish copper thickness: 1 oz
Surface treatment: HASL lead free, OSP
Solder mask: White
Notes: UL/ISO/IATF16949/SGS certification,Thermal conductivity: 2W/m.K

Aluminum base PCB design drawings

Aluminum base PCB are a type of metal core printed circuit board (PCB) specifically designed to address the heat dissipation challenges associated with LED technology. Unlike traditional FR4 (glass fiber) circuit boards, aluminum substrates utilize aluminum alloy materials that offer superior thermal conductivity. This characteristic is crucial for LED applications, where excessive heat can significantly impact performance and longevity.

Structure of Aluminum base PCB

Typically, an aluminum substrate consists of a three-layer structure:

  1. Circuit Layer: Composed of copper foil, this layer forms the electrical pathways.
  2. Insulation Layer: A dielectric material that provides electrical insulation while allowing for efficient heat transfer.
  3. Metal Base Layer: Made from aluminum, this layer serves as the foundation and enhances thermal management.

For advanced applications, double-sided configurations are available, featuring an additional insulation layer between two circuit layers.

Key Features

  • Efficient Heat Dissipation: The high thermal conductivity of aluminum substrates facilitates rapid heat dissipation, ensuring electronic components operate at lower temperatures and enhancing reliability.
  • High Mechanical Strength: Aluminum substrates exhibit excellent rigidity and strength, making them resistant to deformation under load.
  • Chemical Stability: These substrates maintain stability against oxidation and corrosion, ensuring long-term durability without environmental contamination.

Applications

Aluminum base PCB are widely utilized across various industries due to their effective thermal management properties. Common applications include:

  • LED Lighting: Essential for energy-efficient lighting solutions, including residential and commercial fixtures.
  • Audio Equipment: Used in amplifiers and other high-power audio devices to manage heat effectively.
  • Power Supply Devices: Integral in switch regulators and converters where heat buildup is a concern.
  • Automotive Electronics: Employed in components like igniters and power controllers that require reliable thermal performance.
  • Computers and Communication Equipment: Utilized in CPUs and high-frequency amplifiers where efficient heat dissipation is critical.

As the demand for energy-efficient lighting solutions continues to rise, the adoption of Aluminum base PCB in LED technology is becoming increasingly prevalent. Their superior thermal management capabilities not only enhance product performance but also extend the lifespan of electronic components. By integrating aluminum substrates into your designs, you can ensure optimal functionality and reliability in various applications.

FAQ

Please send us your PCB data (include gerber and specs), and quantity you need, as well as the mode of delivery, we will provide price to you ASAP, our Email address please see “Contact us”page.

Please send us your PCB data (include gerber and specs), together with your purchase order (PO),our Email address please see “Contact us”page, we will provide EQ (engineering query) (if have) to you ASAP, after all engineering questions are solved, we will start production and ship to you within your required delivery date.

Trace width/space: 0.075/0.075mm min., 0.1/0.1mm generally for 1 oz copper.   Via size: 0.15mm mechanical drill,   Board thickness: 0.4mm for rigid PCBs.

Yes, we are professional Aluminum base PCB supplier, we also produce Copper base PCB, FR4 PCB, such as double sides, multilayer, HDI, Flex-rigid, Flex, and so on.

Yes, we could panelized your different single PCBs together in one panel when production, and rout panel into individual PCBs before delivery.

RS 274x format is the best and most common gerber format, of course, files designed by PROTEL99SE, Altium Designer, PADS are also OK for us.

Generally speaking, 2-3 working days for sample, 6-7working days for mass production. Of course, delivery date concerned with the level of difficulty, such as layers and PCB type, more process need more time.

ENIG (Immersion gold), Selective hard gold, HASL lead free, OSP, Immersion tin, Immersion silver, ENEPIG, etc.

S1141, S1000H, S1000-2, S1155, S1165, KB6060, KB6165, IT158C, IT180A, 370HR, VT-47, FR408、FR408HR、IS410、FR406, EM827, TU 752, Rogers 4003, Rogers 4350, etc.

If your PCB need other special brand material, we could manage to purchase it for you.

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